Process all structural steel profiles
automatically with a single machine

No, all files are imported direct from the CAD and tooling parameters and offsets are automatically calculated from the extensive database within the controller.

NC1 – The industry standard file format for structural steel is exported from most steel detailing programs such as Tekla, Advance Steel, ProSteel etc.

DXF – Exported from all 2D CAD programs. Each face of the profile is drawn on separate layers. Leaders give information about bevels. Special layers are used for etching/marking, bevels, quantities and profile information.

STL/STP – 3D models can be exported from any 3D CAD program such as SolidWorks, Inventor, SolidEdge, OnShape etc. in many different 3D model ffile formats. We find that STL is the most trouble free and uniform format.

All file types can be intermingled within the parts nest. The XB1200 does not differentiate between parts drawn or exported in different formats. It speaks many languages!

We cannot know what your pricing strategy is, however the controller can open all files at once and provide a detailed spreadsheet with each variable in the parts selected.

You may edit costs per column for items such as number of cuts, number of holes, number of etch marks, length of feeding, weight of material etc.

The totals of each column are automatically calculated and added together based on your settings, and a total price is calculated.

The controller previews all parts and cut paths before cutting. A desktop version of the software is included to allow draftspersons to preview parts and check validity of files in the office.

No, unlike some competing machines the Metaltek XB1200 is installed with all functionality enabled. It can process all compatible profiles and file types.

Regular updates ensure the latest performance and functionality.

Simply select the files for the job and the ProfileShop controller software separates all parts into their specific materials. They are then nested into available material lengths from the internal stock control library. Offline nesting software is also provided.

2D DXF files can be edited right there on the machine controller using a familiar cad interface. Other file formats (NC1, STL, STP etc.) can be automatically converted into DXF by the controller and exported for easy modification in the onboard cad software.

The thickness of material is determined by the choice of plasma power supply. The Hypertherm XPR300 is the standard model and has a maximum pierce capacity of around 50mm and a maximum edge start capability of up to 80mm. 

We recommend a maximum 40mm thick flange thickness to enable weld preps and bevels up to 45 degrees to be cut.

Other plasma power supplies are available to suit different requirements.

♦ All hot-rolled structural steel profiles up to 1200mm wide by 600mm deep can be cut easily including Universal Beam, Universal Column, Parallel Flange Channel, Equal & Unequal Angle.

♦ Hollow rolled sections including RHS and SHS up to 1200mm x 600mm.

♦ Pipe and Circular Hollow Section (CHS) up to 1000mm diameter.

♦ Plate up to 1200mm wide x 4000mm on the default size cutting deck cartridge. Longer lengths cartridges are available. 

There is theoretically no limit to the length of material that can be processed. The default in-feed conveyor length is 18 metres. The default out-feed conveyor length for finished parts is 12 metres.

It is possible to support extra long lengths on temporary roller stands if they protrude past the end of the chosen conveyor. 

Ongoing technical support is available to assist with difficult jobs. Remote login direct to the machine controller allows our technical support staff to see exactly what is happening and provide direction to the operator.